Eclisse, a manufacturer of door frames, has introduced a new packaging system for its assembled Syntesis Line hinged model, marking a significant step forward in terms of technological innovation and environmental sustainability.
The change affects the entire packaging process for the frames, which now uses stretch film in place of the previously employed heat-shrink nylon. This shift required the design and implementation of a new in-house packaging line - a project entirely developed by Eclisse's technical and internal maintenance teams, brought to fruition over the course of around ten months.
Less Energy Consumption
Switching to stretch film has led to a drastic reduction in energy requirements, with estimated savings of 80% compared to the previous system. Heat-shrink nylon demanded the use of ovens and handheld heat guns operating at high temperatures (between 150 and 250°C), resulting in intensive energy consumption. In contrast, stretch film packaging takes place at room temperature, relying on the mechanical action of the wrapping machine’s motors. This not only simplifies the process but also significantly reduces operational costs and the environmental impact associated with energy use.
According to internal estimates, this optimisation allows for a 40% reduction in packaging material. This tangible result forms part of a broader strategy focused on waste reduction and responsible resource management.
Biodegradable, 100% Recyclable Cardboard
The choice of materials for secondary packaging has also been reviewed with sustainability in mind. Brown kraft cardboard has been introduced in place of white cardboard due to its more environmentally friendly characteristics. Brown cardboard does not require bleaching, thereby avoiding the use of chemicals, water and additional energy, and is typically composed of a higher percentage of recycled fibres.
100% Renewable Energy
Supporting these initiatives, Eclisse benefits from a responsible energy supply: around 40% of the energy used in the production plant comes from its own photovoltaic system, which generates over 500,000 kWh of energy annually. The remaining 60% is entirely sourced from certified renewable sources, as stipulated in the company’s contract with its energy provider.
The Sustainable Lightness of Aluminium
A significant portion of the aluminium alloys used in the manufacture of Eclisse products is sourced from certified recycled material. These materials are ideal for a circular economy as they can be reused an unlimited number of times: more than 90% of production offcuts are returned to recycling streams, giving rise to a new generation of circular processes and products while reducing production-related waste.
The Syntesis Line hinged frames packaged with the new system are already being rolled out to the market as part of a gradual phase-out of existing stock. This initiative is a clear example of Eclisse’s ongoing commitment to combining technological innovation, production efficiency, and environmental responsibility.
